Balanset: Revolutionizing Dynamic Balancing
Balanset: Revolutionizing Dynamic Balancing
Blog Article
Who Are We?
Vibromera is a company established in 2017. We specialize in the development and manufacture of devices for balancing and vibration analysis. Our portable Balanset balancing devices are designed for the dynamic balancing of industrial equipment right at the place of operation. The balancing of rotors is carried out in their own bearings without the need to remove the rotor and install it on a balancing machine. Our main mission is to make our product as accessible and user-friendly as possible. Over the past 5 years, we have produced almost two thousand Balanset devices, which operate in more than 50 countries around the world. During this time, we have released three versions of the device and have done a lot of work to improve both the device itself and the software. We always listen to the requests of our customers and strive to add new features.
For Whom is Our Device: Who Will We Help?
The balancing and vibration analysis devices developed by Vibromera are targeted at a wide range of professionals and industries facing the task of maintaining optimal working conditions of rotary equipment. This includes various types of machinery and mechanisms, from industrial fans, pumps, and compressors, to complex turbo machines and automotive engines. Let's consider the key categories of users and fields of application for which our device will become an indispensable assistant.
1. Manufacturing and repair enterprises
The main audience of our devices are enterprises engaged in the production, maintenance, and repair of various rotary equipment. These can be manufacturers and service centers specializing in pumps, fans, electric motors, turbines, and other equipment. Our device allows for precise dynamic balancing directly at the site of operation, significantly simplifying the maintenance process and increasing the efficiency of production processes.
2. Energy companies
Thermal and nuclear power plants, as well as other enterprises in the energy sector where turbo units, boilers, high-power fans, and other rotary equipment are used, can significantly increase the reliability and extend the service life of their units by using our device for balancing.
3. Automotive and aviation industries
Companies operating in the automotive and aviation industries face the need to ensure high precision balancing of shafts and rotors of engines. This is important for increasing their performance, reducing wear, and extending the service life. Our device offers a solution that allows for effective performance of these tasks both at the production stage and during maintenance.
4. Shipbuilding and ship repair yards
In maritime and river transport, it is critically important to maintain rotary equipment in good working condition, as any vibrations or imbalances can lead to serious consequences. Vibromera's balancing devices help ensure high accuracy and reliability of ship engines, generators, and pumping systems.
5. Research and educational institutions
Our devices are also used for scientific and educational purposes to conduct experiments, study vibrations and dynamics of rotating mechanisms, and teach students and engineers the basics of balancing and vibration analysis.
6. Forestry industry
In the forestry industry, various types of machines and equipment, such as mulchers for grinding wood, branches, and other materials, are widely used. Proper balancing of mulcher rotors is critically important for their efficient and safe operation. Our device allows for high precision balancing directly at the site of use, significantly increasing work productivity and extending the equipment's service life.
7. Agro-industrial sector
The agro-industrial sector uses a wide range of rotary equipment, including combines, grain dryers, augers for moving bulk materials. Balancing the rotors of these devices is vitally necessary to ensure their longevity and optimize operation. For example, improper balance of a combine rotor can lead to excessive wear of bearings and deteriorate the quality of crop harvesting. Our balancing devices help eliminate imbalances on-site without dismantling the equipment, significantly simplifying and speeding up the maintenance process.
Thanks to their versatility, Vibromera's balancing devices provide invaluable assistance in various sectors, from manufacturing and energy to agriculture and forestry. We are proud that our solutions contribute to increasing the reliability, safety, and efficiency of our customers' equipment around the world. Vibromera aims to ensure that everyone facing the tasks of balancing rotors and analyzing vibrations can find a reliable assistant in our devices, facilitating the optimization of their work processes.
Dynamic Balancing Rotor
The packaging of Vibromera's balancing and vibration analysis devices is designed to provide the user with everything needed to diagnose and balance rotary equipment directly at the site of its operation. Attention to detail and a comprehensive approach to packaging make our devices maximally convenient and effective to use. Let's take a closer look at what is included in the standard delivery set of one of our flagship products - the portable balancing complex Balanset-1A.
Main components of the set:
1. Interface control unit. It is the "brain" of the device, providing signal processing from sensors and controlling the balancing process. The interface unit is housed in a durable case and equipped with the necessary ports for connecting sensors and external devices.
2. Vibration sensors. The set includes two (or more, depending on the model) vibration sensors, designed for precise measurement of the rotor's vibrational parameters. The sensors have high sensitivity and provide accurate readings even with minimal fluctuations.
3. Optical sensor (laser tachometer). Used for measuring the rotation speed of the rotor. The laser-type sensor guarantees high accuracy of measurements and convenience in operation thanks to the contactless method of data reading.
4. Magnetic stand for the optical sensor. Intended for secure mounting and precise adjustment of the optical sensor's position relative to the rotor.
5. Electronic scales. Necessary for accurately weighing corrective weights before installing them on the rotor. The accuracy of the scales is important for ensuring quality balancing.
6. Software. Specialized software provides the user with an intuitive interface for entering balancing parameters, analyzing the obtained data, and calculating the optimal placement of corrective weights.
7. Transport case. For the convenience of transporting and storing the set, a sturdy case is provided, which protects the equipment from damage and external influences.
What Rotors Can Be Balanced?
The Balanset-1A device allows for the balancing of rotors of various masses - from 100 grams to more than 10 tons. This means that the device is suitable for working with both small parts, such as rotors of medical equipment or computer fans, and large rotors used in industrial turbines, generators, and other large-scale equipment.
Up to What Rotation Speed?
The Balanset-1A demonstrates impressive efficiency when working with rotors rotating at speeds of up to 80,000 revolutions per minute. This allows the device to be used for balancing high-speed mechanisms, such as centrifuges, specialized spindles, and other equipment requiring special precision balancing at high rotation speeds.
What Results Can Be Achieved?
With the Balanset-1A, our customers successfully achieve a stable residual vibration level below 0.01 mm/s, which corresponds to a high class of balancing accuracy according to the international standard ISO 1940-1 G 0.4. This means that the device provides exceptionally high accuracy of balancing, making it an ideal choice for critical equipment where vibration requirements are particularly strict.
The Balanset-1A from Vibromera is a powerful tool for balancing rotors of various masses and rotation speeds. Its application significantly increases the reliability and extends the service life of equipment, minimizes vibration and noise, and reduces wear on components. Whether you work with small or large rotors, the Balanset-1A offers a solution you can trust, achieving the highest standards of precision and quality in balancing.
https://vibromera.eu/example/balancing-of-micro-fans-coolers/